Product Introduction
The Abena Heavy-Duty Shutter Door Bottom T-Bar Roll Forming Machine is a highly specialized production solution for manufacturing heavy-gauge, reinforced bottom rails (T-bars) for roller shutter doors. This advanced roll former is engineered for industrial environments that require consistent accuracy, high speed, and profile durability. It is the perfect choice for roller shutter door manufacturers looking to produce top-tier bottom bars with integrated sealing channels .
This machine seamlessly integrates material uncoiling, multi-station forming, precise measuring, and distortion-free cutting into a single, high-efficiency production line.
Key Features
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Integrated T-Bar Profile Formation: Produces the complete profile, including the robust base, vertical flange, and the precisely formed top curl designed to hold weather strips and seals.
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Advanced Multi-Station Forming Line: Featuring a robust multi-station roller system (approximately 14 stations) for gradual material forming, ensuring minimal stress and superior profile integrity.
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Precision-Engineered Rollers: Custom-designed rollers made from high-grade, heat-treated steel for extended life and exceptional dimensional consistency.
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Heavy-Duty Machine Bed: Reinforced frame and base provide maximum stability, eliminating vibration for smoother operation and higher precision.
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High-Performance Control System: Equipped with a user-friendly PLC (Delta) and touch-screen interface for full control over production speed, cut length, and batch counting.
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Hydraulic Post-Cut System: Delivers clean, burr-free shears without distorting the profile, reducing material waste.
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Efficient Lubrication & Cooling System: Integrated fluid lines ensure optimal operation and extend tool life during high-speed production.
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Customizable Profile Options: We can flexibly customize the shape, size, material thickness, machine configuration, etc. according to customer needs.
Production Workflow
Decoiler ➡️ Feeding table ➡️ Roll Forming ➡️ Saw Cutting ➡️ Output Racks
Detailed description
1.Ectric decoiler:Used to stand the steel coil and uncoil, keep them working stably. Manual and automatic options available
2.Sheet guide device:Leveling machine ensures the flatness of the raw material
3.Roll forming system : Roller surfaces polish, hard plating dealing Polished surface and heat treatment towards molds can keep the molding plate surface smooth and not easy to be marked when it is being stamped
4.Main motor:The main motor provides power to the forming rollers through chains or gears
5.Saw cutting : Automatic cutting as target products length Blade material: Cr12, quenching treatment
6.PLC control system : Button press and screen touch operate Target piece`s length is adjustable Work automatically The system operate easily
7.Pump station Hydraulic oil into the hydraulic oil tank, the pump drives the cutter work Hydraulic oil: 46# Oil add capacity: oil add 3/4 of box capacity Oil pressure: 8-10 MPa.
We offer customization services for our clients’ various designs.
Below is product customization information for reference.
