Product Introduction
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- Pre-punching :The integrated hydraulic pre-punching unit performs high-speed hole/slot piercing on the flat strip prior to the forming process. This prevents micro-cracking and material deformation typically caused by post-forming punching on complex geometries.
- Premium Roll Forming Stations: Multi-stage high-strength forged steel rollers, precision-machined and hard chrome-plated to prevent scratches on color-coated or galvanized steel coils.
- Heavy-Duty Hydraulic Post-Cutting: Dual-cylinder hydraulic cutting system ensures clean, burr-free cuts without deforming the end profiles, minimizing material waste.
- Smart PLC Control System: Features a user-friendly touchscreen interface (HMI) for automated batch management, precise length configuration, and real-time operational troubleshooting.
- Robust Chassis & Structure: Welded with heavy-duty H-beam steel to eliminate structural vibration, guaranteeing long-term geometric accuracy and stability at high speeds.
- High Efficiency & Low Maintenance: Integrated hydraulic station and independent cooling fan ensure stable oil temperature during continuous, high-volume production.
Production Workflow
Decoiler ➡️ Feeding table ➡️ Pre-punching ➡️ Roll Forming ➡️ Hydraulic Cutting ➡️ Output Racks
Detailed description
1.Decoiler:Used to stand the steel coil and uncoil, keep them working stably. Manual and automatic options available
2.Sheet guide device:Leveling machine ensures the flatness of the raw material
3.Pre-punch:Customized according to product punching requirements
4.Roll forming system : Roller surfaces polish, hard plating dealing Polished surface and heat treatment towards molds can keep the molding plate surface smooth and not easy to be marked when it is being stamped
5.Hydraulic cutting : Automatic cutting as target products length Blade material: Cr12, quenching treatment Hydraulic cutting and electric cutting available
6.PLC control system : Button press and screen touch operate Target piece`s length is adjustable Work automatically The system operate easily
7.Pump station Hydraulic oil into the hydraulic oil tank, the pump drives the cutter work Hydraulic oil: 46# Oil add capacity: oil add 3/4 of box capacity Oil pressure: 8-10 MPa.
We offer customization services for our clients’ various designs.
Below is product customization information for reference.
