Product Introduction
This Heavy-Duty Composite Floor Deck Roll Forming Machine is an advanced, high-precision industrial production line designed for manufacturing high-strength galvanized steel decking sheets. Equipped with a high-efficiency embossing system, an independent hydraulic station with forced-air cooling, and a smart PLC touch-control cabinet, this machine delivers consistent, deformation-free, and high-precision steel deck profiles designed for modern steel-structure buildings and high-rise composite slab systems.
Key Features & Visual Highlights
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Integrated High-Precision Embossing Station Specialized heat-treated embossing rollers produce uniform, sharp dimple patterns along the decking ribs, dramatically enhancing the mechanical bonding (shear grip) between the steel deck and concrete.
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Heavy-Duty Rigid Frame Construction
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Built with heavy H-beam base framing and thick arch wall plates (Abena reinforced design) to eliminate mechanical vibration during continuous forming, ensuring high profile accuracy over long service life.
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Standalone Hydraulic Unit with Air Cooler
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Includes a high-pressure hydraulic pump station equipped with a high-capacity forced-air oil cooling fan (orange cooling box) to ensure stable hydraulic pressure and prevent overheating during 24/7 continuous production.
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Ergonomic Independent PLC Control Console
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Features a modern, standalone touch-screen operator cabinet with multi-language HMI, emergency stop safety controls, and high-precision encoder length tracking for automated batch cutting (accuracy ±1.0 mm).
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Non-Deforming Hydraulic Post-Shear
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Heavy-duty guided hydraulic guillotine cutter fitted with Cr12MoV die steel blades, providing clean, smooth, and burr-free cuts matching the exact deck geometry without profile distortion.
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Production Workflow
Decoiler ➡️ Feeding device ➡️ Roll Forming ➡️ Hydraulic Cutting ➡️ Output Racks
Detailed description
1.Decoiler:Used to stand the steel coil and uncoil, keep them working stably. Manual and automatic options available
2.Sheet guide device:Leveling machine ensures the flatness of the raw material
3.Roll forming system : Roller surfaces polish, hard plating dealing Polished surface and heat treatment towards molds can keep the molding plate surface smooth and not easy to be marked when it is being stamped
Embossing rollers
4.Main motor:The main motor provides power to the forming rollers through chains or gears
5.Hydraulic cutting : Automatic cutting as target products length Blade material: Cr12, quenching treatment Hydraulic cutting and electric cutting available
6.PLC control system : Button press and screen touch operate Target piece`s length is adjustable Work automatically The system operate easily
7.Pump station Hydraulic oil into the hydraulic oil tank, the pump drives the cutter work Hydraulic oil: 46# Oil add capacity: oil add 3/4 of box capacity Oil pressure: 8-10 MPa.
We offer customization services for our clients’ various designs.
Below is product customization information for reference.
