Product Introduction
The High-Speed Dual Line Metal Stud & Track Roll Forming Machine is an advanced, high-efficiency manufacturing solution designed for mass production of light-gauge steel framing profiles (C-Studs, U-Tracks, Furring Channels, and Main Channels).
By integrating two independent, parallel roll forming lines on a single heavy-duty machine base, this machine doubles product output while saving up to 40% of factory floor space compared to two separate single-line machines.
Equipped with a servo-driven tracking flying shear system operating on precision linear guide rails, the machine delivers non-stop continuous high-speed post-cutting with zero burrs and high accuracy. Twin swivel-arm PLC touchscreen control panels allow flexible, independent management of each production line.
Highlights & Core Advantages
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Double Output Capacity (Dual Channel): Two parallel forming lines run simultaneously or independently, maximizing daily production output per square meter of floor space.
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Non-Stop Servo Flying Shearing System: Precision linear guide rails, and high-response servo motors power the tracking shear, enabling ultra-fast, continuous cutting without stopping the main drive motor.
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Dual Swivel Touchscreen PLC Terminals: Independent human-machine interfaces (HMI) mounted on ergonomic swivel arms provide real-time production monitoring, length setting, batch counting, and fault diagnostics for each line.
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Heavy-Duty Frame & Rigidity: Fabricated with a reinforced welded steel plate base to eliminate vibration during high-speed operation, ensuring exceptional profile straightness and consistency.
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Premium Tooling & Longevity: Cr12/GCr15/45# high-grade alloy steel rollers are CNC precision-machined, heat-treated, and hard-chrome plated for long operational life and wear resistance.
Production Workflow
Decoiler ➡️ Feeding table ➡️ Roll Forming ➡️ Hydraulic Cutting ➡️ Output Racks
Detailed description
1.Decoiler:Used to stand the steel coil and uncoil, keep them working stably. Manual and automatic options available
2.Sheet guide device:Leveling machine ensures the flatness of the raw material
3.Roll forming system : Roller surfaces polish, hard plating dealing Polished surface and heat treatment towards molds can keep the molding plate surface smooth and not easy to be marked when it is being stamped
4.Main motor:The main motor provides power to the forming rollers through chains or gears
5.Hydraulic cutting : Automatic cutting as target products length Blade material: Cr12, quenching treatment Hydraulic cutting and electric cutting available
6.PLC control system : Button press and screen touch operate Target piece`s length is adjustable Work automatically The system operate easily
7.Pump station Hydraulic oil into the hydraulic oil tank, the pump drives the cutter work Hydraulic oil: 46# Oil add capacity: oil add 3/4 of box capacity Oil pressure: 8-10 MPa.
We offer customization services for our clients’ various designs.
Below is product customization information for reference.
