41*41mm Slotted Strut Channel Roll Forming Machine | Unistrut Roll Former

Product Introduction

This advanced, automated production line is specifically engineered for the high-precision fabrication of slotted strut channels (C-channels) used as foundational structural components in solar power plant mounting systems. It combines high-speed roll forming with integrated, pre-forming punching technology to deliver finished, ready-to-use profiles in a continuous process.

Core Advantages & Key Features

• Integrated Precision Punching System: The machine entry section features a sophisticated pre-punching station. This system creates the complex slotted patterns and holes precisely and consistently before the material enters the roll forming stations. The pattern is crucial for flexible assembly of solar panels and auxiliary components.

• Multi-Station Cold Roll Forming: The heart of the machine is a long series of meticulously engineered forming stations (the blue machine body), which progressively shape a flat metal coil into the defined C-strut channel profile with high dimensional accuracy and minimal material stress.

• Intelligent PLC Control System: Equipped with an intuitive touch-screen interface on the main control console (visible on the right), the operator can easily program parameters, such as profile length, punching patterns, and line speed, ensuring consistency and maximizing production efficiency.

• Rugged and stable frame: Built upon a heavy-duty, reinforced steel frame, this machine is designed for stability, durability, and reliable performance under high-volume industrial operations.

• Flexible Production: Capable of handling various material thicknesses and types (e.g., galvanized steel, stainless steel) to meet different international standards and project specifications.

• Automatic Cut-to-Length: Features a precise integrated cut-off system that cuts the finished, punched channel to the exact pre-set length without deformation.

Production Workflow

Detailed description

1.Decoiler:Used to stand the steel coil and uncoil, keep them working stably. Manual and automatic options available

2.Pre-punch:Customized according to product punching requirements

3.Sheet guide device:Leveling machine ensures the flatness of the raw material

4.Roll forming system : Roller surfaces polish, hard plating dealing Polished surface and heat treatment towards molds can keep the molding plate surface smooth and not easy to be marked when it is being stamped

5.Main motor:The main motor provides power to the forming rollers through chains or gears

6.Hydraulic cutting : Automatic cutting as target products length Blade material: Cr12, quenching treatment Hydraulic cutting and electric cutting available

7.PLC control system : Button press and screen touch operate Target piece`s length is adjustable Work automatically The system operate easily

8.Pump station Hydraulic oil into the hydraulic oil tank, the pump drives the cutter work Hydraulic oil: 46# Oil add capacity: oil add 3/4 of box capacity Oil pressure: 8-10 MPa.

 

We offer customization services for our clients’ various designs.

Below is product customization information for reference.