Product Introduction
Our Roller Shutter Door Side Guide Rail Roll Forming Machine is specifically engineered for high-precision, automated manufacturing of steel and aluminum guide tracks (U/C shape side channels) used in industrial, commercial, and residential roller shutter doors.
Equipped with an advanced servo-driven dynamic tracking hydraulic cut-off system, this production line allows continuous roll forming and high-speed flying cutting without stopping or slowing down the machine. The result is maximum output capacity, perfect cut-face quality, and exceptional profile dimensional consistency.
Key Features & Advantages
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Servo Tracking Flying Hydraulic Shear System: Features high-precision linear guide rails, ball screw drive, and servo motor control. The cutting die moves synchronously with the extruded profile, achieving accurate non-stop cutting, smooth cut edges, and significantly higher production speed compared to traditional stationary cutting.
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Precision Machined Rollers: Forming rollers are crafted from high-grade GCr15 / Cr12 alloy steel, precision CNC turned, vacuum heat-treated, and hard-chrome plated for maximum hardness, high wear resistance, and long service life.
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Rigid Machine Structure: Built with a heavy-duty welded steel base and sturdy cast-iron wallboards to minimize vibration during high-speed forming, guaranteeing consistent channel tolerances.
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Intelligent PLC Control System: User-friendly interface (Delta) with touchscreen controls. Supports multi-language settings, batch production count, customizable cutting length, and real-time fault diagnostics.
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Flexible & Customizable Profile Design: Can be tailored to produce various side guide channel specifications, stiffener rib designs, and thickness ranges based on your local market standards.
Production Workflow
Hydraulic Decoiler ➡️ Feeding table ➡️ Roll Forming ➡️ Hydraulic Cutting ➡️ Output Racks
Detailed description
1.Decoiler:Used to stand the steel coil and uncoil, keep them working stably. Manual and automatic options available
2.Sheet guide device:Leveling machine ensures the flatness of the raw material
3.Roll forming system : Roller surfaces polish, hard plating dealing Polished surface and heat treatment towards molds can keep the molding plate surface smooth and not easy to be marked when it is being stamped
4.Main motor:The main motor provides power to the forming rollers through chains or gears
5.Hydraulic cutting : Automatic cutting as target products length Blade material: Cr12, quenching treatment Hydraulic cutting and electric cutting available
6.PLC control system : Button press and screen touch operate Target piece`s length is adjustable Work automatically The system operate easily
7.Pump station Hydraulic oil into the hydraulic oil tank, the pump drives the cutter work Hydraulic oil: 46# Oil add capacity: oil add 3/4 of box capacity Oil pressure: 8-10 MPa.
We offer customization services for our clients’ various designs.
Below is product customization information for reference.
